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: Lateral: Shorty™: Submittal: Lateral: Shorty™: Submittal

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Shorty / VAC-A-TEE® Submittal

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Product Review Application

Manufacturer Company Name:
LMK Technologies, Inc.
Contact Individual(s):
Rick Gage
Street Address:
1779 Chessie Lane
City, State, Zip Code:
Ottawa, IL 61350
Telephone:
815.433.1275
Facsimile:
815.433.0107

Product Submittal: This submittal is for the T-Liner® process specifically designed to renew lateral pipes and provide a structural, verifiable non-leaking connection to the mainline pipe.

Only Certified Licensed Installers by LMK are authorized install LMK T-Liner® and VAC-A-TEE® Systems.

ITEM 2.

T-Liner® by LMK® Enterprises, Inc., has been used extensively throughout the United States, Canada, Mexico, Germany, Denmark and Singapore to effectively renew over 30,000 Lateral Sewer Pipes.

LMK® Enterprises, Inc., is the owner of Trademarks: Performance Liner®, T-Liner®, and LMK® Enterprises, Inc., is owned and operated by President Larry W. Kiest, Jr., designer of the Performance Liner®, T-Liner®, and VAC-A-TEE® Repair Process'.

Larry Kiest, Jr. CEO/President

Inventor of more than 50 issued patents teaching methods and apparatuses for the Rehabilitation of Underground Pipes. Mr. Kiest is a Licensed Plumber in the State of Illinois, Advisory Board Member of Trenchless Technology Center Louisiana Tech University, Member of ASCE/ PINS Lateral Committee, Member of NASSCO, Chairman of NASSCO Lateral Committee, Active Board Member NASSCO 2008-2010, Member of NASTT, Member of AWWA Standards Committee, Member of WEF, Member of ASTM, and Chairman of Task Committee F17, subcommittee 17.67 standard practice for rehabilitation of a sewer service lateral using a one piece main and lateral cured-in-place liner installed by means of air inversion. Mr. Kiest has conducted business in the field of Trenchless Pipe Renewal Systems since 1985.

Clint Peterson Technical Training Supervision

Technical Training Superintendent of LMK Technologies, Inc. Mr. Peterson is responsible for training more than 15 Contracting Companies and Municipal Crews alike and has installed more than 3,000 T-shaped cured in-place lateral linings since 2000. Mr. Peterson's supervision includes projects in Naperville, IL, City of Salem OR, City of Zanesville OH, Tacoma WA, City of Portland OR, Waterford MI, Jacksonville NC, Knoxville TN, Fort Lauderdale FL, Copenhagen Denmark, Singapore, Toronto CA, and many more. Mr. Peterson offers a wealth of knowledge available to all LMK Licensed Installers and Municipal Collections System Owners.

LMK's Management Team

  • General Manager: Bruce Kamin
  • Sales Consultant: Walter Huber
  • National Sales Director: Rick Gage
  • Fabrication Manager: Jason Mathey
  • Manufacturing Manager: Sharon Biagoni
  • Marketing Manager: Kristina Kiest
  • Accounting: Lori Lohnes
  • Shipping/ Receiving Manager: Kara Kamin
  • Human Resources: Genia Fox

ITEM 3.

References:

  1. Wayne French, Prince William County Service Authority

    4 County Complex Court, Woodbridge, VA 22195-0266
    Phone: 905-727-3123 Fax: 905-727-7616

  2. Jim Shelton PE, Malcolm Pirnie Engineering

    824 Market Street, Suite 710, Wilmington, DE 19801
    Phone: 302-658-1718 Fax 302-884-6909

  3. John Vose, City of Naperville, Illinois, Repairs and Excavation Supervisor

    North Operations Center, P.O. Box 3020, Naperville, IL 60566
    Phone: 630-420-6741 Fax: 630-420-4119

  4. Irene Mc Sweeney Woofdall, P.E., Boston Water and Sewer Commission, Boston, Director of Construction, Author of Fighting the Tide, and the 2003 recipient of the Trenchless Technology Person of the Year Award.

    980 Harrison Avenue, Boston, MA 02219
    Phone: 617-989-7000

  5. Paul Stonecipher, Nashville, Tennessee, Consoer Townsend & Evirondine Engineers, Senior Project Manager

    545 Mainstream Drive, Suite 200, Nashville, TN 37228
    Phone: 615-244-8864 Fax: 615-244-8760

  6. Scott Weaver, City of Portland, Oregon, Maintenance Supervisor

    2929 North Kerby Avenue, Portland, OR 97227
    Phone: 503-823-1744 Fax: 503-823-4043

  7. Randy Daniel, PE. City of Bay Harbor Islands, Florida, Staff Engineer

    9665 Bay Harbor Terrace, Bay Harbor Islands, FL 33154
    Phone: 305-866-6241 Fax: 305-866-4863

  8. Ethan Heijan, Hazen Sawyer Engineers, Principle Engineer (Broward County Consulting Engineer)

    4000 Hollywood Blvd., 7th floor North Tower, Hollywood, Fl 33021
    Phone: 954-987-0066 Fax: 954-987-2949

  9. Louis Woska, Miller Pipeline Company, Regional Manager

    727 Cheston Street, New Smyrna Beach, FL 32168
    Phone: 386-423-6621 Fax: 387-266-3246

  10. Leo Cunha, Reynolds Corporation, Regional Manager

    1117 NW 55th Street, Fort Lauderdale, FL 33309
    Phone: 954-561-0942 Fax: 954-491-5427

  11. Jim Pierce, City of Jacksonville, NC, PW Construction Inspector

    815 New Bridge Street, PO box 128, Jacksonville, NC 28540
    Phone 910-358-3665 Fax 910-938-5278

  12. Todd Williams PE, Malcolm Pirnie Engineering

    701 Town Center Drive, Suite 600, Newport News, VA 23606
    Phone: 302-884-6905 Fax: 757-837-8723

ITEM 4.

4.0 The Technique

The T-Liner repair structurally renews the entire main/lateral fitting and extends up into the lateral pipe. The repair consist of a one-piece, continuous main and lateral lining that is vacuum impregnated with thermo-set resins, air inverted from the main up into the lateral by the action of a translucent bladder assembly; hereby referred to as a "Liner/Bladder Assembly".

1.0 See Attachment for Installation Specification

4.1 A brief description of the operation and technique; including materials and methods of installation.

The reconstruction will be accomplished using a non-woven fabric tube of particular length and a thermo-set resin with physical and chemical properties appropriate for the application. The lateral tube within a translucent inversion bladder is vacuum impregnated with the resin then placed inside a protective launching device. The main liner is physically attached to the lateral tube and affixed around a rigid launching device. The launching device is winched into the existing sewer. When the launching device is properly positioned and aligned with the lateral connection, the main liner is inflated and the resin-saturated tube is inverted up through the old lateral pipe by the action of an inversion bladder. The resin saturated tube is cured and the inversion bladder and launching device are removed. The end result is a one-piece structural lateral lining and main pipe fitting that provides a verifiable non-leaking connection with all mainline pipe types by incorporating hydrophilic O-rings at each terminal end of the Main/Lateral lining. The composite of the materials above will, upon installation inside the host pipe, exceed the minimum test standards specified by the American Society for Testing Methods F1216-07 Minimum Test Standards for CIPP FLEXURAL STRENGTH -ASTM D-790 4,500 PSI FLEXURAL MODULUS -ASTM D-790 250,000 PSI See Attachment 1.0

4.2 Intended use: Structural Repair Crack/Joint Sealing of Root Intrusion and Water Infiltration

The system is designed for a fully deteriorated pipe conditions. Typical installations are a direct result of ground water infiltration, root intrusion and structural defects such as open joints, offset joints, broken or missing pipe sections and hammer taps. The new pipe exhibits a smoothbore interior that typically increases flow rates.

4.3 EXISTING SEWER
(Main and Lateral)

The system is compatible with most all types of pipes; V.C.P., Concrete, Cast Iron, P.V.C and existing main pipes that have been renewed by a CIPP process. Typically, full-length lining systems utilize an inner coating or film. Films may range from PVC, PU to PE. The system is compatible all pipe materials due to the use of hydrophilic sealing O-rings embedded between the main pipe and lining at each terminal end of the Main/Lateral lining. The mainline portion is cylindrically shaped producing a structural Main/Lateral fitting.

4.4 Diameter Ranges

Lateral: 4 - 5 and 6-inch diameters. Main: 6-inch through 24-inch.

4.5 Transitioning Diameters

The liner can transition from one pipe size to another ensuring adequate liner thickness throughout the lining. Refer to Item 4.9

4.6 Circular and/or Non- Circular Capability

The system can accommodate pipe ovality up to -20%.

4.7 Maximum Length Between Access Points

The maximum length is 500 feet (standard equipment package).

4.8 Material Limitations

This system is designed for gravity sewers and low pressure piping.

4.9 Lining Material Composition and Construction

Needle punched felt or proprietary kitted tubes coated with impervious film with a woven scrim imbedded within. The tube is stitched using Nomex®, high-temp, high-strength thread. The tube is air-tight and flexible in design to reduce inversion pressures. Minimum finished wall thickness: 3.0mm for 4 inch diameter pipe 4.5mm for 5 inch diameter pipe 4.5mm for 6 inch diameter pipe

4.10 Main/Lateral Jointing System

The lining material is constructed as a one-piece cylindrically shaped Main/Lateral fitting. The main and lateral lining tubes are stitched with high-temp Nomex® thread and thermally sealed. Therefore, there is no joining of two separate liners during the installation process. The end product is a one-piece Main/Lateral cured-in place pipe.

4.11 Resin System

Resin Systems include: LMK656 Non Filled ISO Polyester Resin. LMK700 Series Steam Cured Epoxy Resin. LMK770 Series Ambient Cured Epoxy Resin. LMK100 Series Silicate Resin. 4-inch tube requires .92lbs of resin per lineal foot. 5-inch tube requires 1.40lbs of resin per lineal foot. 6-inch tube requires 1.90lbs of resin per lineal foot.

4.12 Mechanical Properties

Excess resin migrates into pipe defects allowing a mechanical anchoring. See Attachment 2

4.13 Physical Properties

Flexural Strength 4,000-PSI "Minimum" Test Method: ASTM 790 Flexural Modulus 250,000-PSI "Minimum" Test Method: ASTM 790

4.14 Corrosion attack

Chemical Resistance Testing. Test Method: ASTM D5813 and F1216 See independent Laboratory Test Results in Attachment 2.0

4.15 Resin Saturation Method

The Lining tube is positioned within the translucent inversion bladder assembly and vacuum impregnated with a thermo-set resin. The bladder is translucent, allowing the installer and inspector visual verification of the liner tube during resin saturation.

4.16 Installed at one-time

The system allows only one (1) lateral at a time to be renewed within a MH-MH reach. The quick cure time allows many laterals to be renewed in a day. The number of laterals to be renewed, manhole access and conditions greatly determine the number of laterals renewed in one-day, though the typical number of laterals renewed in one-day is four (4).

4.17 Missing Pipe Sections

The liner can span missing sections of pipe.

4.18 Effects of Line and Grade

There are no effects caused by grade changes since air pressure is used to inflate the liner. The liner is flexible during insertion and can accommodate and negotiate 2-90 degree bends and 4-45 degrees bends.

4.19 Protruding Lateral Pipes

It is recommended that protruding laterals are trimmed to within a maximum of .5 inches or less.

4.20 Reduction in Pipe Diameter, and its Effect

The liner exhibits a slick and typically smooth interior with a co-efficient that increases flow-rate. Wrinkling will typically occur at bends of 45-degrees and greater and some wrinkling may occur based on actual inner pipe diameter, inner surface, pipe configuration and conditions.

4.21 Affects on Homeowners

Homeowners and building occupants at a minimum will receive a door knob notice bulletin 48 hours prior to the scheduled work and personal contact is attempted to be made the day of the scheduled work. The notice bulletin summarizes the scope of work, tentative time of service disruption and home/building owner cooperation for non-use of water/sewer for a 2-hour period or less. A brief explanation of "Dry Fixture Traps" is also included. Standard Practice of Installation is to plug the upstream side of the cleanout preventing flow during the inversion and curing process.

ITEM 5.

5.0 Sewer preparation involves cleaning and a flow stoppage or diversion period.

The main and the laterals is cleaned utilizing high-pressure water and mechanical cleaning tools. Pressures may range from 2,500 to10,000 PSI removing all roots, debris and obstructions. Any protruding service connections will be removed prior to liner insertion. The current condition of the pipe will be compared to the original designed condition to verify that design parameters have not changed. Normal mainline flows are plugged or by-passed during the process, depending on flow.

5.1 Mainline Service

Typical time for plugging mainline is one-hour (1) or less.

5.2 Specific Requirements
  • Access to the upstream/downstream manholes and the lateral cleanout is necessary.
  • A TEE shaped or back to back WYE is required. If no clean-out exists, a vacuum excavated snap-fit cleanout can be installed.
  • Lateral lining to terminate within 0-2 feet from downstream side of cleanout. If a new cleanout is installed, a minimum spool piece of 3-feet will be installed on the downstream side of the cleanout fitting.
5.3 Cleanout System

The VAC-A-TEE® System is used to install a TEE shaped cleanout utilizing vacuum excavation. The saddle is specifically designed to snap fit the host pipe as the lower most portion of the saddle extends beyond the spring-line of the pipe. This tight fitting snap firmly holds the saddle until the adhesive sealant is cured. The adhesive/sealant is specifically designed to adhere the PVC saddle to a variety of pipe materials. Each cleanout saddle is hydrostatically tested. Installation Specification. See Attachment 3.0

5.4 Installation Crew and Equipment

A typical crew consists of six (5) persons. A mobile wet out unit is required for onsite vacuum impregnated of the liner. The system requires a mobile steam-generating unit, a minimum 250 CFM air compressor, steam hose with controls and a launching device. Traffic disruption is minimal. The installation process is typically quick, efficient and non-disruptive when compared to open cut replacement methods.

5.5 Handling Sewer Access (i.e., existing manholes)

Certified and Licensed Technicians remotely carry out the installation. Internal pipe cleaning, inspection and insertion of the lining are typically performed without the need for confined space entry. Entry into a manhole may be required in order to insert a sewer plugs or to assist insertion of equipment in small diameter manholes or where drop inlets exist. If confined entry is required, Federal, State and local laws apply.

5.6 Inversion/Inflation Method

Air pressure is applied to launching device causing the Liner/Bladder Assembly to inflate the mainline portion and invert the lateral portion into the lateral pipe. The bladder extends past each terminal end of the lining assembly so the ends remain open and no cutting is necessary.

5.7 Maximum Length

Maximum length for a continuous lateral lining is one hundred sixty (200) feet.

5.8 Curing Method

The Resin/Catalyst packages are proprietary to LMK, Enterprises, Inc. The resin has a typical pot life of- Polyester: One - Two (1-2) hours based on ambient or steam cure mix. Epoxy: Two - Four (2-4) hours based on ambient or steam cure mix. The resin saturated lining is typically cured within- Polyester: 30 - 120 minutes based on ambient or steam cure mix. Epoxy: One - Four (1-4) Hours based on ambient or steam cure mix.

5.9 Removal of Inflation Device

The bladder is re-inverted peeling away from the new cured in-place pipe. During the removal process, the bladder is drawn back into the launching device.

5.10 Equipment Removal

Once cured, the equipment is removed from the mainline pipe.

5.11 Document Final Video and Testing Procedures

A final video inspection is performed from the cleanout documented accordingly.

5.12 Design Life

50 - 100 Year Service Life, based physical properties, chemical resistance and extrapolations. upon See supporting documentation in attachment 4.0

ITEM 6.

Advanced Materials:

  • Translucent Inversion Bladder.
  • Liner/Bladder Assembly.
  • Vacuum Impregnation.
  • Installed from the main pipe up into the lateral.
  • Full circle one-piece Main/Lateral Lining.
  • Continuous lengths up to 200'.
  • Curing system as fast as 30-minutes.
  • Structural CIPP.
  • 10,000 hour chemical resistance testing.
  • Flexible construction.
  • Remote installation where no excavation is required.
  • Gasket Sealing Technology (hydrophilic O-rings).

Respectfully Submitted By:

Larry Kiest, Jr.
President LMK Technologies, Inc.

LMK Technologies - Centrally located in Ottawa, IL USA since 1993 P: 815.433.1275 F: 815.433.0107

The products manufactured by LMK Technologies, Inc. are made in the United States of America.

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